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Material classification and properties practice questions.

100 exam-style questions on Material classification and properties — topic A3.1 of Design in theory in the IB Design Technology syllabus — with answers and explanations. Samples below; the full set is free with an account.

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About this topic

Syllabus code
A3.1
Subject
IB Design Technology
Theme
A · Design in theory
Questions
100 with worked answers
Question types
66 fill-in-the-gap questions · 19 multiple-choice questions · 5 flashcards · 3 matching tasks · 2 diagram tasks · 2 structured questions · 2 true/false questions · 1 essay question
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Sample questions on Material classification and properties

Balsa is classified as a hardwood although it is one of the least dense and softest timbers in general use. Which criterion places it in that class?

  • It has a high measured hardness value
  • It comes from a broad-leaved, deciduous tree
  • It comes from a cone-bearing, evergreen tree
  • It is supplied as a manufactured board rather than as solid stock

Answer: It comes from a broad-leaved, deciduous tree

Timber classification is botanical rather than mechanical: hardwoods come from broad-leaved trees and softwoods from conifers. That is why balsa is a hardwood and pitch pine, which is far harder to dent, is a softwood.

The moulded body of an electrical plug is heated strongly by a fault. It blackens and chars but never softens or flows. Which conclusion about the polymer is correct?

  • It is a thermoplastic, because the polymer chains can slide over one another when heated
  • It is an elastomer, because the chains recover after being distorted
  • It is a thermoset, because cross-links prevent the chains from moving
  • It is a natural polymer, because it decomposes instead of melting

Answer: It is a thermoset, because cross-links prevent the chains from moving

Cross-links are formed permanently while a thermoset cures, so the material degrades before it can melt. Only thermoplastics can be softened and reshaped repeatedly, which is also why only they can be recycled by remoulding.

Which of these metals is classified as ferrous?

  • Brass
  • Bronze
  • Stainless steel
  • Aluminium alloy 6082

Answer: Stainless steel

Ferrous simply means that the metal is based on iron, and adding chromium to make steel corrosion resistant does not change that. Brass and bronze are copper alloys, so both are non-ferrous despite looking metallic and heavy.

A polymer shelf bends visibly as soon as the books are placed on it and springs back to its original shape the moment they are lifted off. Which property of the material is inadequate?

  • Toughness
  • Stiffness
  • Tensile strength
  • Hardness

Answer: Stiffness

The deflection appears immediately and disappears on unloading, so it is elastic deformation, and resistance to elastic deformation is stiffness. Nothing has broken and nothing is permanent, so strength, toughness and creep resistance are not what is lacking here.

Glass-reinforced polyester consists of glass fibres embedded in a cured resin. How should this material be classified?

  • An alloy, because two materials are mixed to improve properties
  • A ceramic, because glass is its principal constituent
  • A thermoplastic, because the resin can be softened and reshaped
  • A composite, because a reinforcement is bound within a matrix

Answer: A composite, because a reinforcement is bound within a matrix

A composite keeps two distinct phases, matrix and reinforcement, which remain identifiable in the finished material. An alloy, by contrast, is a mixture of metals at atomic level with no separate phase to see.

Which of these is a physical property rather than a mechanical property of a material?

  • Ductility
  • Toughness
  • Thermal conductivity
  • Ultimate tensile strength

Answer: Thermal conductivity

Physical properties such as density, melting point and thermal or electrical conductivity are measured without applying a load. Mechanical properties describe how the material responds once a force is applied to it.

That was 6 of 100 Material classification and properties questions.

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